39
1 INTRODUCTION
Marine steam propulsion plants are very rarely
employed nowadays due to higher fuel consumption
of such systems compared with diesel motor engines.
Although the efficiency analysis of its main
components: main and auxiliary turbines [1] and
steam boilers [2] with steam air heaters [3] in the
exploitation of LNG carriers show higher energy
efficiency than diesel engine efficiency, the problem
lies in heat loss during steam condensation in main
condenser. The advantage of steam propulsion plant
compared to diesel engine plant is that marine steam
propulsion plant typically needs less maintenance
due to its simplicity. It is normal for such systems to
open one turbine casing in each dry-dock for internal
inspection. Intermediate inspection of turbines is very
rare and is utilized only in the case of obvious
failures. In order to have better insight to failure
occurrence of marine steam propulsion turbine, LNG
carrier maintenance data had been taken into
consideration for the period of eight years where
reliability of such system is discussed.
2 STEAM PROPULSION PLANT
Observed steam propulsion plant has main turbine
consisting of one high pressure turbine casing and
one low pressure turbine casing with astern turbine
incorporated inside the low pressure turbine casing,
Figure 1. Maximum continues rating (MCR) of
analysed main turbine is 26800 kW at 89 rpm. Normal
continues rating (NCR) of the main propulsion
turbine is 24120 kW at 85.9 rpm
which is 90% of MCR
power [4]. This is the operating point where main
turbine will run for most of its service time.
Rated steam condition for the main turbine is:
steam temperature of 520°C, steam pressure at ahead
stop valve 5.9 MPa and main condenser vacuum of
approximately 40 mmHg at sea water temperature of
27°C. As both turbines are running at high speeds and
main propulsion shaft rotates at significantly lower
speed it is required to employ reduction gear to
satisfy such requirements. Reduction gear is usually
of tandem articulated, double reduction and double
helical gear type [4]. Characteristics of the high
LNG Carrier Main Steam Turbine Reliability in the
Exploatation Period of Time
I. Poljak, J. Orović & V. Knežević
University of Zadar, Zadar, Croatia
V. Mrzljak
University of Rijeka, Rijeka, Croatia
ABSTRACT: In this paper the LNG carrier with steam turbine propulsion plant maintenance records has been
analysed. Actual observed data from the ship, built in 2001, are from ship maintenance history data from
September 2002 until August 2010. During the analysed period, main propulsion turbine had one major failure
and several minor failures. The ship had three dry docks and one was prolonged due to increased requirements
for cargo transport. Total running hours of the main propulsion turbine in the observed period of time were
63204 hours. The list of failures and influence of each mentioned failure of main turbine propulsion machinery
is discussed and analysed in respect to the propulsion autonomy of the vessel.
http://www.transnav.eu
the
International Journal
on Marine Navigation
and Safety of Sea Transportation
Volume 14
Number 1
March 2020
DOI:
10.12716/1001.14.01.03
40
pressure and low pressure turbines are given in
Table 1.
Both turbines are fixed above the main condenser.
The low pressure turbine shaft is passing through the
main condenser top and carries astern turbine which
freely rotates when main propulsion turbine is
running in ahead direction. Low pressure turbine
shaft is heavier and more stressed compared to high
pressure turbine shaft. In port, when main turbine is
stopped it should turn with the turning gear with few
revolutions per minute to smoothly pass the cool
down period in order to prevent damage to turbine
stator and rotor blades.
Figure 1. Main propulsion turbine layout
Table 1. Main propulsion turbine characteristics [4]
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Turbine MCR NCR Critical Number
casing rpm rpm speed rpm of stages
_______________________________________________
High pressure 5888 5683 4320 Curtis wheel +
8 stages
Low pressure 3408 3289 2280 8 stages
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3 FAILURE EVENTS OF MAIN STEAM TURBINE
Main propulsion steam turbine failures had been
collected for the exploitation period of 8 years. All
data were taken out from the main propulsion turbine
maintenance log [5]. Overview of running hours,
failure dates and failure descriptions are given in
Table 2. The ship was built in 2001 and the first dry
dock was carried out in 2004. The second dry-dock
was in 2006, and the third one in 2008. Accumulated
running hours of the main turbine at the end of
observed period were 63204 running hours.
4 FAILURE ANALYSIS
According to Table 2 all failures may be divided into
two main groups as critical and non-critical failures.
Critical failure has direct impact on capability of the
system to provide its output [6], i.e. failure which has
direct impact to the main propulsion operation. Non-
critical failure does not cause immediate inability to
produce required function. Non-critical failures
further may be categorized as degraded and incipient
[7].
For the observed turbine, critical failure occurred
on 05.05.2004. At that time, main propulsion turbine
had 20232 running hours. Vessel reported higher
vibration on the main turbine at all running ranges
and company decided to proceed vessel at reduced
speed to dry-dock for inspection. According to the
maintenance log of the main propulsion turbine, high
pressure turbine sixth stage rotor blades and
diaphragm of the sixth stage were exchanged due to
scratches. At the same time, planned dry dock
maintenance of scale deposit removal from the low
pressure turbine first stage was carried out.
Table 2. Main propulsion turbine failure events
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Date Running Failure description
Hours
_______________________________________________
23.09.2002 7200 Astern turbine safety control oil
valve exchanged.
05.04.2003 12240 Astern turbine steam temperature PT
sensor exchanged.
13.06.2003 13704 Flexible spider clutch for coupling
main turbine control oil pump
No1 and electromotor exchanged.
13.06.2003 13704 Flexible spider clutch for coupling
main turbine control oil pump
No2 and electromotor exchanged.
18.09.2003 15192 Local manoeuvring side telegraph
bell exchanged.
05.05.2004 20232 Sixth stage of high pressure turbine
blades exchanged due to scratches
on the upper halves of diaphragm
casing.
05.05.2004 20232 Sixth stage diaphragm exchanged.
05.05.2004 20232 Forward labyrinth seal springs
renewed.
05.05.2004 20232 Scale deposit at first stage of low
pressure turbine cleaned.
05.05.2004 20232 Steam pressure transmitter at first
stage outlet exchanged.
12.05.2004 20232 High pressure bleed steam shut of
valve solenoid valve exchanged.
29.08.2005 31152 Flexible spider clutch for coupling
main turbine control oil pump
No1 and electromotor exchanged.
11.01.2006 34032 Flexible spider clutch for coupling
main turbine control oil pump
No1 and electromotor exchanged.
12.12.2006 41232 Flexible spider clutch for coupling
main turbine control oil pump
No1 and electromotor exchanged.
18.01.2007 41976 Main propulsion turbine revolution
counter exchanged.
21.05.2007 44856 PT sensor for main turbine steam
temperature at steam chest
exchanged.
11.06.2007 45096 High pressure turbine bleed shut off
valve limit switch exchanged.
18.01.2008 49560 Flexible spider clutch for coupling
main turbine control oil pump
No2 and electromotor exchanged.
26.03.2008 51048 Flexible spider clutch for coupling
main turbine control oil pump
No1 and electromotor exchanged.
26.04.2008 51768 Main turbine lube oil pump No2
electromotor bearing exchanged.
08.06.2008 52608 Main turbine reduction gear dry air
fan exchanged.
21.07.2009 53824 Main turbine manoeuvring log unit
at bridge station exchanged.
10.08.2010 60902 Main propulsion turbine bridge
telegraph CPU unit exchanged.
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